The List Of Projects Undertaken By B.E. Students (2018-19)

1. Design of sliders for plastic injection moulds and feaseability study of additive manufacturing for tool rooms
2. Advancements in 3D Printing technology, Material testing, Flame Resistant Materials
3. Productivity Improvement of Interchangeable systems of AF machines by standardization of processes and Ergonomic designing of workstations  
4. Integration of 3D Printing in L&T's K9 Vajra & Planning and Execution of Joystick Assembly 
5. Reduction of Inventory Costs by Salvaging Free Stock and Implementation of 5S and Continuous Improvement
6. Assembly line balancing
7. Plant layout for Coating Shop & Intricacies in Phosphate coating 
8. Design of Test Rig for Hydraulic Naval Ship Stabiliser
9. Fine Tuning of Planning Documents, Cost Reduction of Heat Exchangers
10. Productivity Improvement through Design Improvements in Welding Positioner, Optimization of Preheating Methods for Welded Joints and Setting up Methodology of Tank Rotators
11. Improvements in the procurement and storage of tooling materials for m/c shop and CNC department.
12. Defect Analysis of HP Feed Water Heater using QC Tools & Implementation of Lean Manufacturing Techniques in the Insertion of Tube Bundle in Heat Exchangers
13. Process development and Die designing for Sheet Metal components
14. Lead time reduction in assembly of Encapsulation machines by introduction of Material replenishment systems
15. EAM & LN Integration for spare part management and standardization of parts
16. Implementation of QR code for tracking and improving material management on shop floor
17. Reduction in cycle time of Nozzle Fabrication Process
18. Standardization of Mould design and implementation of 5s
19. Development of a Procedure to Check Tube to Tubesheet Joint Expansion and Automated Shell Marking System 
20. Cost Reduction Through Optimization of Calibration Interval
21. Design of lifting assembly for submerged arc welding (SAW) machine
22. Migration from OHSAS 18001 to ISO 45001
23. Evaluation and optimization of welding of PSLV middle segments and design of inventory tracking system
24. PROCESS PLANNING OF AUTOMATIC FILLING SERIES MACHINE FOR COST OPTIMIZATION
25. Design of Plate Alignment Fixture for Rolling Machine
26. Reduction in Stock Variance by using Material Management Techniques
27. Assisting and Catalyzing the Communications and Marketing Process
28. Tube to tubesheet orbital welding of Titanium
29. Design of Cost Effective Semi-electric Hand Pallet Trolley
30. Implementation of LEAN Six Sigma on shop floor
31. Optimisation of the machining Parameters and implementation of 5S
32. Design of fixture for stiffness test of helical torsion spring
33. Increasing the efficiency of conveyorized powder coating system by fixture modification &
34. Harnessing the light energy emitted by LED light fittings during soaking process by using solar panels 
35. Improvement in material feeding system by introducing kitting concept for assembly of AF90T machine
36. Standardization of sliders and lifters in a mould and Implementation of 5s
37. RE-DESIGNING AND DRAFTING OF NON-STANDARD TERMINAL BOX
38. Improvement in Material Procurement and Stores Functioning 
39. Successful execution of drilling & machining of titanium tubesheets
40. spare optimization and design of fixture for helical torsion spring
41. Fixture for measuring boundary conditions of MCCB(Frame 6)

The List Of Projects Undertaken By B.E. Students (2017-18)

1. Design, Planning and Manufacturing of Elbow Mounting Fixture & Proposal for Procurement of Inclined Band saw and Design of its Clamping Fixture for Backing Ring
2. Implementation of Minimum Order Quantity to Reduce the Lead time in supply value chain
3. Optimization Of Truck Trailer Chassis Using Static Structural Analysis
4. Applying Manufacturing Excellence At Vendors
5. Optimisation of transport cost and maximization of GST benefits
6. Thrust shaft axial movement correction in Thrust Bearing Assembly
7. A Comprehensive study of design methodology of pressure vessel using ASME BPVC DIV 1 vis a vis CODAP DIV 1
8. Business Transformation of the Centralized Spares Department
9. Cycle Time Reduction of spot welding in 32PHB Basket
10. Implementation of design for manufacturing for critical structural components employed in two wheeled robotic system
11. Development of post processor for optimizing CNC machining processes and design of machining fixture of sub-antenna for SAC (ISRO)
12. Streamlining supply chain for Linea with GST Migration
13. Intricacies in Tube-to-Tubesheet welding
14. Developing Tailor Made Solution for Improvising Scintilla Chair, Vendor Development for An Alternate Source for RM Nylon 6 & Supplier Evaluation Using BS Rating
15. Development & Indigenisation of Running Gear for Military Vehicle
16. Enhancement of Productivity for Karina Chair Upholstery using Vacuum Foam Moulding
17. Creating logistics module
18. Intricacies in heat treatment of steam drum
19. Design of Process Planning for Enhancement of Efficiency in Assembly of Capsule Filling and Band Sealing Machines
20. Inventory of standard parts with attributes acquisition and PLM coding
21. Design of Godrej Single speed Transmission
22. Investigation of Residual Stresses and Distortion in Fillet Welding
23. Improvement of Initial Quality Standard (IQS) for Heating, Ventilation and Air-Conditioning (HVAC) of Vehicle
24. Redefining the supply chain of health care products
25. cost reduction of materials for FPH2 packaging machine using inventory management technique
26. Designing of mechanisms for the self assembly of Two-Wheeled Robotic Systems.
27. Feasibility Study of Parts Used in Textile Machinery Manufacturing
28. Inventory management of machine spare parts and upgradation of machines
29. Exploration of Shop Floor related problems
30. Productivity Improvement in Encapsulation Machine Assembly Line using Inventory Management Technique
31. EAM Transit' Application on TAB-ANDROID Version Implementation
32. Quality Analysis of Tube to Tubesheet joint for Heat Exchangers
33. Quality assurance of galvanised and galvalume sheet
34. Productivity improvement by automation in cold rolling department
35. To Achieve Zero Breakdown on Kolb Deep Hole Drilling Machine

Project evaluation process

Table for assessment methods

Rubrics:

Stage 1 Presentation

Stage 2 Presentation

Evaluation by Internal Guide

Report Preparation

The List Of Projects Undertaken By B.E. Students (2016-17)

1. Electromagnetic Face Drive for OD Cylindrical Grinding of Gearbox Pins
2. Standardization of assembly line using Single Piece Flow and development of self-tapping screw on PCB board.
3. Design of Plastic products & implementation of transportation model.
4. Intricacies of Deep Hole Drilling & Trouble Shooting.
5. Design of fixtures for analog meter assembly line.
6. Dummy Fixture for fin stabiliser system.
7. Design of Fixture for Time Reduction in Inspection of Flange Forgings.
8. Design of Fixtures to improve assembly line productivity for process equipments
9. Heat Exchanger Process Revision
10. Fixture development for paint shop and Assembly line optimization.
11. Trouble shooting of ITTL Loading Trolley through Root Cause Analysis.
12. Welding Cost Analysis through Value Engineering
13. Design of fixture for time reduction in Nozzle Setup of a pressure vessel Improvement in stopper mechanism for rotator frame of a shell assembly setup
14. Comparision & Improvisation of hydrostatic expansion used in Tube to Tube Sheet Fixing.
15. Developement of jig and fixture for drill cycle time reduction.
16. Optimizing productivity of motorised beds
17. Reduction in cycle time of hobbing process and improvising technical skills of the work force through training modules.
18. Variability Reduction at End of Line Testing of Mahindra's KUV100 Transaxle
19. Improvement in material handling system and packaging to minimize rejections and cost of piston.
20. Cycle Time Reduction in Fabrication of PSLV motor casing.
21. Productivity improvement of TATA Xenon model's axle variants through logistics planning and shop layout redesign
22. Development of new Interio furniture product for work from home project.
23. Man Hour Optimization & Full Kit Readiness
24. Productivity improvement in crankshaft material handling systems and implementation of underground burr management system in CNCs
25. Improving productivity and Supply Chain Efficiency through Lead time Management of Godrej products
26. Implementation of 5S in Yarn Storage Department
27. Improvements in Fabrication and Inspection methods of heat exchangers and pressure vessels
28. Process improvement and reduction of cycle time for big safe, safe deposit and 3ks petroleum lock.
29. Redesign of material handling and chip disposal mechanism for Edge Master Milling Machine
30. PRODUCTIVITY ENHANCEMENT THROUGH DIGITIZATION
31. Development of Single Piece Flow system of Assembly line and Productivity Improvement using Jig and Fixtures.
32. Productivity Improvement using Simulation Tool (Arena Simulation)
33. Sourcing decision by capacity mapping of vendors.
34. Supply Chain Evaluation of SADM
35. Improvement in Quality inspection of assembly process of Pharma Gel Machine and designing of Inspection gauge.
36. Finalizing Inventory norms for Healthcare products by using Forecasting techniques.
37. Breakdown call log system
38. Exploring the Quality Aspect of Defender Safes.
39. Strengthening the supply chain of the department by understanding supplier needs and formulating an action plan.
40. Improvement in Drop Test Procedure for all chair types and furniture variety.

Project evaluation process

Table for assessment methods

Rubrics:

Stage 1 Presentation

Stage 2 Presentation

Evaluation by Internal Guide

Report Preparation

The List Of Projects Undertaken By B.E. Students (2015-16)

1. Truss structure extension and process optimizations for new car variant
2. Process optimization and fool-proofing to accommodate parts and processes of a new car variant
3. Rudder Fabrication
4. Tongue and groove ring storage rack fabrication
5. Intricacies in Fabrication with Titanium
6. Green Supply chain management in logistics
7. Implementation of 5S in Inventory Control
8. Material management through vendor development and evaluation & design improvements in capsule guide and slide valve.
9. Material Handling Equipment
10. Vendor Rationalization-Increasing cost efficiency and reducting lead time & improvements in tablet compression machine
11. Design Modification of Interchangeable Jig
12. Productivity improvement and development of fire resisting safes
13. Fixture Design of PQR plates storage for ease of material handling
14. Value Engineering and Development of Padlocks
15. Process Improvement In Safe Assembly Line
16. Reduction in Defects of Safe Deposit & Vertibolt Cartridge using QM Methodology
17. Design Modification of Fixtures for Screw Plug Heat Exchangers
18. Design of assembly and inspection fixture for capsule manufacturing and printing machine
19. Productivity and Safety Improvement on Safe Assembly Line
20. Measurement system analysis
21. Initialization and Maintenance of PTFE plant
22. Lead time reduction and Design Improvements using Lean Manufacturing methods
23. Understanding Product Structure
24. Product improvement for Eliminating warranty complaints of 7lever round pad lock and Removal of in process rework of Brass Pad Lock
25. Process Improvement of Multipurpose Furniture Bolt for enhanced quality
26. Kaizen in locking solutions and systems division of godrej
27. Implementation of first pillar of TPM, JH-step5
28. Design and Fabrication of Cages for Portable Ovens, Flux Holding Attachment in SAW Welding & Inventory Control of DPT Materials
29. Design Enhancement of Key Bitting Fixture
30. Prototyping of Electronically Controlled Powerpack for Defense Tracked Vehicle

The List Of Projects Undertaken By B.E. Students (2014-15)

1. Pressure Vessel fabrication aspects and design.
2. Development of Tools.
3. Replacement of cellulose material for scrapes and lead time reduction by designing template for base plate in Tablet compressing Machine.
4. Modification of frame welding fixture.
5. Cost reduction in manufacturing of Hatch Ring and foundation plate for UVLM.
6. Quality aspects of tube to tubesheet welding and weld time optimisation.
7. Raw material inventory cost reduction using dynamic buffer management system
8. Implementation of total productive maintenance pillar (Preventive Maintenance) in maintenance department.
9. Design of (1) New press tool for Bending C-Handle (2) Painting fixture for C-Handle and actuating plate.
10. A) Streamlining Project Management Tracking System for OEM Projects. B) Time study of Muffler end Spining Machine.
11. A) Bill of material validation. B) Preparation of Route sheet for various jobs.
12. Reduction in Reshoot Spots in Radiography Testing of Tube to Tube Sheet Joints by Improving Location System.
13. In-house product development.
14. A) Failure Mode Identification and Preparation of Quality Assurance Matrix for 1.2L NGNA Engine. B)Identification of Leakage for 273 MPFI Engine.
15. Implementation of theory of constraints for productivity improvement
16. A) Vehicle Tracking system using RFID Technology B) Extension of Light Canopy for quality check. C) Management of inventory levels of Rework parts by Set Up of Logistic Warehouse.
17. A) Implementation of T.P.M. pillar-preventive maintenance. B) Line Balancing of Lock assembly.
18. Inspection and Quality enhancement of submerge arc welding process and inventory control DPT Material
19. Productivity Improvement by Manpower and Wastage reduction.
20. Performance enhacement of Fuel Fired Furnace.
21. Design of Fixture to improve productivity in handling of shroud shell assembly.
22. Lean Practices to Improve Productivity in IVCB
23. Design of wiremesh punching table and turn table fixture.
24. Refractory design and Procurement for waste heat Boiler.
25. Inventory Optimisation through lead time reduction at vendor end.
26. Cost Reduction through Quality Improvement and Supply Chain Management.
27. TPM Stabilisation and Process Improvement
28. Rejection Control and Lead time reduction in Encapsulation and HCM Division.
29. Plant space utilization, Devendorising of upholstory and RFID in Interiao Department.
30. Inmplementation of first Pillar of TPM, Jishu Hozen-Step-5
31. Reduction in time requirement in Baffle Assembly and Ultrasonic Thickness Meter Calibration
32. Cost and Lead time reduction of spares in Interio department.
33. Optimisation of Production Line through Valve Stream Mapping for Safe Deposit Plate and 3KS Petroleum Body
34. Productivity Improvements in Machining of Middle Segment of Polar Satellite Launching Vehicle.
35. Productivity Improvement by Reducing Lead Time in Assembly of Machine Tablet compresing machine.
36. New product introduction, lead time reduction and quality improvement of spares in interio department.

The List Of Projects Undertaken By B.E. Students (2013-14)

1. Product improvement through innovative design.
2. Prouctivity Improvement in Switchgear assembly line.
3. Development and modification of moulded case circuit breakers.
4. E-Solutions for SLDC- a. Minimizing Response time with the customer. b. Selection of components. c. Weight omputation.
5. Improvement of censafe Assembly line.
6. Increase in productivity of Inner Body Cell Unit.
7. Analysis & improvement of Record Protecting Equipment Manufacturing.
8. Cost optimization of plastics and copper parts of air circcuit breaker.
9. Implementation of Six Sigma ans Product development of LED well glass & Glass ring.
10. Lead time reduction through value stream mapping of AF90T machine.
11. Productivity improvement of AF90T machine assembly line.
12. Standardization of AC Air Compressors (1- 1.5 T).
13. Optimization of Chassis Assembly line and quality evaluation.
14. Process improvements & Kaizen implementation in press shop.
15. Root cause analysis for ovality in wind tunnel nozzle sections.
16. Introduction of TPM culture in securities solutions division.
17. TPM Stabilization & Process Improvement.
18. Design of painting fixture and material handling trolley for traction motor assembly shop.
19. Development and testing of thermo-magnetic release.
20. Design and development of rotor assembly of switch disconnectors.
21. Improvement in shot blasting process through modified screw conveyor design.
22. Cost reduction of 2L mortise lock & good padlock designing.
23. Geometric modelling and analysis of methanol wash column using pv-elite software.
24. Process improvement of robotic stud welding.
25. Eradicating Oil leakage through exhaust manifold of two cylinder engines.
26. Welding Optimization & resource management.
27. Project Planning & expediting of gasifier reactor.
28. Inventory Control & planning of electrical system equipments (ESE) & Modification of packaging standards for ESE.
29. Inventory management of drilling and turning inserts & Enhancing overall equipment efficiency of vertical lathe machine
30. Time study and analysis of SPF line
31. Efficiency Enhancement of hardware procurement & streamlining of plating details.
32. Cost & Time Reduction using CPM-PERT for base welded feet
33. Trouble shooting and parametric optimization of tube to tube sheet welding.
34. Manufacturing sequencing and fabrication cycle time estimation of residence vessel.
35. Enhancing orbital tube welding efficiency in heat exchangers & Development of inventory layout for electro welding strips.
36. Exploring implementation of hot wire TIG welding for better results & Development of ESSC fixture to overcome the use of FCAW.
37. Cost reduction of balancing ring & manufacturing feasibility of shaft by upset forging.
38. Optimization of assembly line of 35B5 product and material management using ERP system.

The List Of Projects Undertaken By B.E. Students (2012-13)

1. Fabrication and Chemical Cleaning of Sodium-Air Heat Exchanger.
2. Development of LCA Machine.
3. Development of Special Purpose Machine.
4. Defects, Troubleshooting & Quality Improvement of Safes. Time Study of Safe Assembly Workstations.
5. Design Aspects of Hydrotest Saddle Supports. Design Aspects of Long seam welding Fixture.
6. Value Stream Mapping. Defect Analysis. Overall Equipment Effectiveness.
7. Total Productive Maintenance and Heat distortion Control.
8. Standardization of Air Compressors.
9. Value Engineering of Circuit Breaker Packaging.
10. Lead Time Reduction & Zero based costing analysis.
11. Value stream Mapping of Astro Lock.
12. Value Engineering of contact in circuit breaker.
13. Elimination of black soot emission from low-velocity gas burners.
14. Process Improvement on RPE line.
15. Re- Engineering of Ultra Mortise & Disc Padlock.
16. Value stream mapping.
17. Work breakdown structure for LP feedwater heater & design of fixture for DSS shells.
18. Improvement in the moulded case circuit breakers.
19. Manufacturing planning of external riser. Alternate lifting method for replacement of STLX.
20. Supply Chain management of primary tar separator.
21. Development in circuit breakers.
22. Fixture design and modifications in die.
23. Strategic Product Improvement.